Manual handling has not disappeared
Even forklift-heavy sites still involve people moving boxes, wrapping pallets, clearing damaged goods, handling packaging and working around pallet trucks or racking. Manual handling training helps workers assess the task before they move the load.
When manual handling is managed well, forklift sites tend to feel more organised. People are less likely to rush into vehicle routes, block aisles or take shortcuts while repositioning stock.
Where it supports forklift safety
- Reducing awkward lifts near pallets, racking and vehicles.
- Encouraging better route planning before people carry loads.
- Helping teams use handling aids instead of forcing a lift.
- Supporting tidier work areas with fewer obstructions.
Think about the whole workflow
Safe sites are not built one course at a time. Forklift training, manual handling, traffic routes, supervision and good housekeeping all need to work together.
Useful reference: HSE provides guidance on manual handling at work and workplace transport.